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Online PD Assessment

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OLPD Testing – A Vital Component of Condition-Based Maintenance

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Key to formulating successful predictive maintenance strategy is knowing the operational status of your most critical assets

  • MV and HV Switchgears, transformers, rotating machines, power cables, outdoor substations, switchyard components and accessories play a pivotal role in the overall operation of the modern power plant
  • Reliability of these assets is key to the successful operation of the plant.
  • Regular assessments and condition monitoring should form an integral part of their maintenance strategy.
  • Failure is often accompanied by devastating outcomes from safety and financial viewpoints.
  • Online condition assessment is the most reliable method of revealing incipient faults in power plant
  • Predicting failures is now possible through Partial Discharge testing and analysis.
  • Once the condition is known, preventive counter measures can be administered in time to avert potential catastrophe.

WHY TEST FOR PARTIAL DISCHARGES?

  • Research shows that insulation breakdown is the NO.1 cause of premature electrical failures.
  • PD is the leading indicator of MV and HV insulation degradation.
  • Is widely regarded as the best early warning indicator of insulation deteriorationin MV and HV systems.
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Our Three Tier OLPD Field Testing Strategy

Level 1 OLPD Assessment

This is a routine inspection conducted with our tier 1 assessment technologies, PDetector or PDStar utilizing the maximum number of sensors applicable to the MV or HV equipment under test. The assessment will confirm if there is any PD activity on your substation equipment and power assets. Once data is collected and analysed, a report will be provided with any abnormalities given and if PD is found, maintenance suggestions will also be provided. Our tier 1 PD assessment technologies can detect and analyse almost 95% of MV and HV insulation defects in the field.

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Level 2 OLPD Assessment

If PD is already a known issue, we offer a location service where our technicians will utilize our accurate location solutions to locate the PD signal source, whether it is internal or external of the power asset. At this stage, a more advanced PD diagnostic and locating system, the PDiagnostic, is used. This system employs an array of sensors configured in a particular order, guided by the type of MV or HV equipment under test. Once data is collected and analysed, a report will be provided with any abnormalities given and if PD is found and located, maintenance suggestions will also be provided. This method is sufficient to locate known PD in the power network and very seldom will the Level 3 PDExpert service be required.

Level 3 OLPD Expert Location

The PDExpert is PMDT's third level of Partial Discharge (PD) Expert Diagnostic and Location System. It is a powerful, portable, multi-channel system of impeccable design used to analyse and pinpoint PD signals coming from a power asset within centimetres while the power system is energized. The system consists of UHF, AE, HFCT and ultrasonic sensors, one advanced UHF/PD signal processing unit, one oscilloscope, filters, and other accessories. The system employs ultra-high speed data acquisition and advanced digital signal processing technologies, compares the UHF, AE and HFCT signals of different frequency ranges to determine if it is PD or noise, and locates the source in power assets accurately by utilizing Acoustic-Electromagnetic Combination Location Technique, time Difference of Signals' Arrivals (TDOA), and 3D Positioning Technology.

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Our Level 2 PDignostic System is Capable of detecting and locating known PD in the power network. Level 3 PDExpert Service may only be employed in exceptional circumstances.

Key Features and Benefits of Online Partial Discharge Testing

Improved asset reliability, better risk mitigation strategy, low maintenance costs and fewer unplanned outages

• The assessment requires no outage – it does not interrupt normal operations.

• It is a predictive assessment – failures can be prevented.

• The test is non-destructive and non-intrusive – no damage to electrical equipment.

• Historical trending is possible – current and previous data can be compared to evaluate the development of the defects.

• High resistance connections can be identified and rectified before they fail.

• It is a tool for condition-based maintenance – assets are assigned failure risk levels based on their condition.

• Planning and financial control – time to schedule repairs can be managed and repairs can be budgeted for.

• Improve safety of equipment and personnel.

• Reduction in high cost of insurance and penalties.

Insulation Condition Evaluation & Maintenance Strategy Development

The core issue for analysing the severity of PD signals is to determine

  • The type of PD present
  • The location of PD
  • The magnitude of the discharge
  • The type of MV asset under test
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MULTIPLE DETECTION MODES AND DATA SPECTRUMS USED TO DETERMINE PD TYPES

UHF, PRPS & PRPD Spectrums

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HFCT, PRPS & PRPD Spectrums

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Ultrasonic Amplitude Spectrum

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Typical layout of an outdoor substation with components risk ranking and remarks

  • The layout serves as a dashboard view of the assessed plant
  • All assets risk levels are indicated on the plant layout for convenience
  • The layout contains remarks and recommendations on high to critical findings
  • It is a good indicator of what was assessed and what still needs to be assessed